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| Name： | Artificial Quartz Stone Production Line |
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Details:
1. Artificial Quartz Stone Production Line
The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab.
Compared with similar competitors’ artificial quartz stone production machine, WICOLI machine with the following advantages:
(1) High production capacity : 4~5 min/ slab (3.25*1.65m),Thickness of finished slab: 12~30mm.
(2). High density and hardness of our slab: Density: 2.35-2.45g/cm3; Mohs' hardness: 6-7.
(3).Full automation: The entire production process can be fully controlled by computer, stable quality production, manpower-saving, high production rate, we got a relative top technology at the international level about the mixer, thorough-paced mixing and full-automation material feeding to ensure the good quality quartz slab.
(4). Adoption of new type mold: We apply new type mold instead of traditonal framework for shaping rough slab, which helps reduce deforming slab during the production process.
(5).Upgrade technology of solidifying oven: 1.We apply non-deforming steel plate to heat rough slab,so that ensure quartz slab heated more evenly and more energy saved. 2.Traditional solidifying oven can only heat 14 pieces at the same time, but our latest technology allows 24 pieces.
(6).Advanced shaping & solidifying technology: The percentage of resin usage is about 6%-9% only, which saves production cost and ensures the high-quality quartz slab.
(7).Stable and reliable operation of our machine: It has the features of low failure rate and helps to save maintenance cost.
(8).Providing comprehensive technical support. Redesign equipment according to customer’s practical demands. For example, design the solidifying oven heating using natural gas replaces electric power.
2. Completed Quartz slab Polishing Line
The automatic polishing line is mainly composed of 16 or 20 heads automatic polishing machine, calibrating machine, cross & width cutting machine and auxiliary equipment, etc.
Main Process: cross & width cutter for cutting 4 sides, calibrating for both surfaces of slab, polishing through polishing machine, packing and put in storage.
This polishing line use the advanced automatic control system, with large output, high working accuracy, high surface smooth finish.
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